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Symmetra 16kVA Bypass after Power Failure?

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Posted: ‎2021-06-29 07:26 AM . Last Modified: ‎2024-03-12 04:28 AM

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Posted: ‎2021-06-29 07:26 AM . Last Modified: ‎2024-03-12 04:28 AM

Symmetra 16kVA Bypass after Power Failure?

Hey Guys,

Had an issue with our Symmetra 16kVA last month and have been trying to get an answer to what happened and so far nothing has come up, looking to the forum here to see if anyone can help.

Long story short we had a power outage at our data center on December 10th and forced all non-UPS loads to fall over to UPS backup power. All of our UPS's reacted fine (we have 4 other SM 6000's) however our 16kVA unit immediately went into bypass/overload and dropped it's load. This UPS only feeds dual power supplied servers, with one side on UPS power, the other on the interruptable hydro feed.

Logs from the UPS from the incident:

12/10/201315:05:20UPS: In bypass due to an overload cleared.
12/10/201315:04:18UPS: In bypass due to an overload.
12/10/201315:04:18UPS: In bypass due to an overload cleared.
12/10/201315:03:46UPS: Redundancy below alarm threshold cleared.
12/10/201315:03:46UPS: Redundancy returned.
12/10/201315:03:32UPS: In bypass due to an overload.
12/10/201315:03:26UPS: Redundancy below alarm threshold.
12/10/201315:03:26UPS: Redundancy lost.

Since everything attached to the UPS is dual feed and the current usage is ~45% with the transfer from hydro it would have only put the UPS at 85-90% capacity.

Currently specs on the UPS are:

Describes utility power status
Input Voltage:199.2VAC
Input Frequency:60.01Hz
Maximum Input Voltage:199.2VAC
Minimum Input Voltage:199.2VAC
_
Describes output power status
Output Voltage:198.3VAC
Output Frequency:60.03Hz
Output Current:21.3Amps
Output Watts at n+0:044%
Output Watts at n+1:044%
Output VA at n+0:030%
Output VA at n+1:030%
_
Fault tolerance parameters
Redundancy:n+3
Present kVA Capacity:16.0kVA
_
Describes battery status
Battery Capacity:100.0%
Runtime Remaining:0029Minutes
Nominal Battery Voltage:120.0VDC
Actual Battery Bus Voltage:136.9VDC
Number of Batteries:006
Number of Bad Batteries:000

Not sure if there is something I am missing here and we need to relieve some load from the UPS itself, or if I've managed to get some config wrong. But any help would be much appreciated.

Thanks!

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Posted: ‎2021-06-29 07:26 AM . Last Modified: ‎2024-03-12 04:28 AM

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Posted: ‎2021-06-29 07:26 AM . Last Modified: ‎2024-03-12 04:28 AM

Thanks for getting back guys,

A: They are set to balance the load were they can. Each UPS/Hydro feed does have an APC Switched PDU on the line so we can measure it's Amperage. In the cases were they are not balancing we're making sure that they do not exceed the recommended 12Amps combined across both A (UPS) and B (Hydro) PDU's.

B: I have done some calculations based on what each of the supplies is currently drawing, it does appear to match up with what the UPS is showing on it's panel, and it does appear that the Hydro side of things does have a bit more load then the UPS currently. will need to do an actual measurement to confirm.

FeedVoltageAmpsWattsWattsPercent of Total Usage
pdu7aUPS1206720UPS492944%
pdu7bHydro1201120Hydro578952%
pdu8aUPS1201.4168Total:1071896%
pdu8bHydro1201.7204
pdu9aUPS1207840UPS MAX (W)11200
pdu9bHydro1206720
pdu10UPS12000
pdu11aUPS1206.2744
pdu11bHydro1205.8696
bc1-1Hydro2088.21712
bc1-2UPS2086.91442
bc2-1Hydro2086.91444
bc2-2UPS2084.4908
bc3-1Hydro2084.3893
bc3-2UPS2080.5107

C: Yeah, I see what you mean, if we are drawing less on the voltage end we could be hitting about the 96% when it does transfer. Unfortunately this is an older Masterframe so we can't see the load per phase.

So I guess the main problem here is that even if we did give some wiggle room, when the load does transfer to the UPS we could theoretically be looking at ~95% load, I guess with a UPS as old as this one we won't be able to necessarily guarantee that this thing is 100% operational and will transfer to battery correctly....might need to shift some load off of it.

See Answer In Context

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Posted: ‎2021-06-29 07:26 AM . Last Modified: ‎2024-03-12 04:28 AM

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Posted: ‎2021-06-29 07:26 AM . Last Modified: ‎2024-03-12 04:28 AM

A couple if things/questions come to mind on the resiliency of your redundancy setup and the readings:

A. Are you sure your servers  are set for power usage within the servers config to balance the load on each of the two A and B power supplies? IE they are not drawing primarily off one power supply while the other is warm-standby ?

B. To back up what I said in A., Have you ever done a live measurement of the "b-source" power drawn by the servers on the non-UPS interruptible hydro feed ? Eg If they are drawing 25 to 30 amps at 200 volts the ups could overload if the hydro side fails.

C. Also noticed your incoming voltage is a little low @200 volts if you are on a 208 volt or 240 volt source that may slightly reduce available power from the UPS when its online.

If this is a Symmetra LX, the loading should be reported for both the phases L1 and L2....but I'm guessing this is an older Masterframe Symmetra instead ?

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Posted: ‎2021-06-29 07:26 AM . Last Modified: ‎2024-03-12 04:28 AM

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Posted: ‎2021-06-29 07:26 AM . Last Modified: ‎2024-03-12 04:28 AM

Thanks for getting back guys,

A: They are set to balance the load were they can. Each UPS/Hydro feed does have an APC Switched PDU on the line so we can measure it's Amperage. In the cases were they are not balancing we're making sure that they do not exceed the recommended 12Amps combined across both A (UPS) and B (Hydro) PDU's.

B: I have done some calculations based on what each of the supplies is currently drawing, it does appear to match up with what the UPS is showing on it's panel, and it does appear that the Hydro side of things does have a bit more load then the UPS currently. will need to do an actual measurement to confirm.

FeedVoltageAmpsWattsWattsPercent of Total Usage
pdu7aUPS1206720UPS492944%
pdu7bHydro1201120Hydro578952%
pdu8aUPS1201.4168Total:1071896%
pdu8bHydro1201.7204
pdu9aUPS1207840UPS MAX (W)11200
pdu9bHydro1206720
pdu10UPS12000
pdu11aUPS1206.2744
pdu11bHydro1205.8696
bc1-1Hydro2088.21712
bc1-2UPS2086.91442
bc2-1Hydro2086.91444
bc2-2UPS2084.4908
bc3-1Hydro2084.3893
bc3-2UPS2080.5107

C: Yeah, I see what you mean, if we are drawing less on the voltage end we could be hitting about the 96% when it does transfer. Unfortunately this is an older Masterframe so we can't see the load per phase.

So I guess the main problem here is that even if we did give some wiggle room, when the load does transfer to the UPS we could theoretically be looking at ~95% load, I guess with a UPS as old as this one we won't be able to necessarily guarantee that this thing is 100% operational and will transfer to battery correctly....might need to shift some load off of it.

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