Reducing downtime with smart control panels: A case example

[Manon_Chaboud]

As manufacturing operations become increasingly complex, minimizing unplanned downtime remains a top priority.

One approach gaining traction is the use of smart industrial control panels, systems that go beyond basic automation to offer real-time insights, predictive maintenance, and remote diagnostics.

A manufacturing facility recently reported a 25% reduction in downtime within the first year of deploying smart industrial control panels, developed in collaboration with Palmer DCS.

Key features of the implementation included:

• Real-time system monitoring, enabling early detection of anomalies
• Predictive maintenance capabilities, reducing the frequency of unplanned outages
• Remote access, allowing for faster diagnostics and intervention
• Advanced fault diagnostics, improving root cause analysis
• Data analytics integration, supporting continuous process optimization

This case highlights how smart panel technology can enhance operational visibility and responsiveness, leading to measurable improvements in equipment availability and overall efficiency.

For organizations exploring digital transformation in industrial environments, this example underscores the value of investing in intelligent control infrastructure.

Reducing Downtime in Manufacturing with Smart Industrial Control Panels - INTLBM

A control panel builder roadmap to Industry 4.0 growth | Schneider Electric